SHEET METAL FABRICATION SERVICES FOR MISSION-CRITICAL COMPONENTS
With more than 25 years of industry experience, Empire Group provides top-tier sheet metal fabrication services for clients across a range of mission-critical industries, from defense and aerospace to medical and robotics. Using an integrated process, we tailor our solutions to each client's needs, determining which sheet metal fabrication methods will work best to achieve the desired outcome.
Our Process
To achieve consistent results with precision sheet metal fabrication, we employ a straightforward process to bring your custom project to life:
CAD and requirements. Send your CAD file(s) and specific requirements through our secure platform.
DFM review and quoting. We conduct a Design for Manufacturing (DFM) review and provide a quote based on the estimated cost and manufacturability.
Fabrication, assembly, and finishing. Through concurrent processing, we manufacture your product using methods such as cutting, welding, forming, and coating.
Inspection and shipping. Our comprehensive quality control processes make sure your products adhere to relevant industry standards.
Our Sheet Metal Fabrication Capabilities
Our sheet metal division is integrated with CNC machining, additive manufacturing, and model-making, so parts are treated as systems rather than standalone or separate tasks. Depending on the needs of the end product, we provide the following capabilities as part of our custom sheet metal fabrication services.
Cutting and Profiling
We use computer numerical control (CNC) programmed cutting equipment to fabricate parts out of flat sheets. If needed, we can integrate cutting and profiling into machining for key features.
Bending and Forming
Our precision bending and forming capabilities offer consistent bend radii and tight tolerances.
Welding and Joining
If a product requires welding, we can use either tungsten inert gas (TIG) or metal inert gas (MIG) welding, along with spot welding and riveted joints.
To achieve more high-end aesthetics, we can also implement cosmetic blend finishing.
Hardware and Assembly
To put together the final part, we offer PEM installation, hybrid assemblies, mechanical assembly, and kitting services.
Materials We Work With
We work with various materials, such as:
Aluminum (multiple alloys)
Mild and carbon steel
Stainless steel
Copper and brass for select builds
Finishing and Coating Options
We also provide multiple finishing and coating options, including:
Industrial and cosmetic painting
MIL-SPEC coatings
Powder coating
Partner services: passivation, plating, chem film, and anodizing
Industries Served and Applications
Our clients span multiple industries, including the aerospace, defense, robotics, and advanced tech sectors. The best use cases for our sheet metal fabrication services include assemblies requiring thin-wall, high-strength structures or enclosures that evolve over multiple prototype cycles. We accommodate rapid iteration without tooling and can serve as a bridge to higher-volume stamping or molding processes.
Some specific applications of our sheet metal custom fabrications include:
Structural panels and brackets
Test fixtures and integration hardware
Electronic assemblies and housings
Frames, chassis, cosmetic covers, enclosures, and fixtures
Trade show-grade exterior panels
Why Choose Empire Group for Sheet Metal Fabrication?
There are many benefits of working with us as a leading sheet metal fabricator:
Integrated hybrid manufacturing. We can produce intricate hybrid builds using sheet metal integrated with our own CNC machining and additive manufacturing processes, which sets us apart from standalone fabrication shops.
DFM feedback in the early stages. Our engineering team provides in-depth DFM insights to inform quotes based on unique cost drivers. DFM also comprises optimizing bend sequences and minimizing lead times before the first cut is made.
System-level perspective. We view parts as pieces of complete assemblies, guiding our fitment choices for chassis, enclosures, and frames for optimal integration into your existing hardware.
Compliance for mission-critical applications. We work to maintain consistent industry compliance through ISO 27001 certification, ITAR registration, and DFARS/NIST compliance, with detailed documentation and security to meet the stringent requirements of the defense, medical, and aerospace industries.
Production-oriented prototyping. We have expertise in low-to-mid-volume orders (1– 100+ units), providing rapid prototyping that incorporates the same functionality and accuracy as what you get with the end product at scale.
Contact Our Engineers to Start Your Next Fabrication Project
As leading custom sheet metal fabricators, Empire Group is here for you with fully tailored solutions based on your unique project requirements. We'll work closely with you to gauge your specific needs, with early-stage DFM review and a custom approach. We also aim to maximize compatibility by ensuring your finished assembly can integrate into your hardware ecosystem with ease.
To get started on your project, request a quote today.